Table of Contents
1.0INTRODUCTION
1.1Purpose
1.2Scope
1.3Applicability
1.4Applicabledocuments
1.4.1Nationalaeronauticsandspaceadministration
1.4.2GeorgeC:MarshallSpaceFlightCenter
1.4.3LyndonB:JohnsonSpaceCenter
1.4.4Military
2.0GENERALREQUIREMENTS
2.1Policy
2.1.1MaterialsSelectionList
2.2ControllingDocuments
2.3SpecialMaterialProblems
2.3.1ComplianceRequirements
2.4FractureControl
2.4.1FractureControlRequirements
2.4.2FractureControlPlan
2.5MaterialsandProcessesSelectionandVerification
Plan
2.5.1MaterialUsageAgreement
2.5.2VendorHardware
2.6ProcessSpecifications
2.7MaterialsApplicationandEvaluationBoard
2.8ManufacturingPlan
3.0DETAILREQUIREMENTS
3.1Metals
3.1.1Aluminium
3.1.2Steels
3.1.3Titanium
3.1.4Magnesium
3.1.5Beryllium
3.1.6Mercury
3.1.7RefractoryMetals
3.1.8Superalloys(nickel-basedandCobalt-based)
3.1.9OtherMetals
3.2SpecialMetallicMaterialsRequirements
3.2.1Forgings
3.2.2Castings
3.2.3ResidualStresses
3.2.4SandwichAssemblies
3.2.5StressCorrosionFactors
3.2.6CorrosionPreventionandControl
3.2.7Flammability,LOX/COX,andPropellantCompatibility
3.3NonmetallicMaterials
3.3.1SelectionCriteria
3.3.2Flammability,LOX/COX,Toxicity,Odorand
PropellantCompatibility
3.3.3StaticAgeLife
3.3.4UsefulAgeLife
3.3.5VolatileCondensableMatter(VCM)
3.3.6MoistureandFungusResistance
3.3.7ElastomericMaterials
3.3.8OtherNonmetallicMaterial
3.3.9FoamPlastics,RigidPlasticsandFilms
3.3.10GlassFiberReinforcedPlastics
3.3.11Lubricants
3.3.12Adhesives
3.3.13GlassandCeramics
3.4AdvancedCompositeMaterials
3.5Processes
3.5.1AdhesiveBonding
3.5.2Welding
3.5.3Brazing
3.5.4Soldering
3.5.5WeldingofSteelAlloys
3.6MaterialsNondestructiveInspection
3.7MaterialsRequiringControlledEnvironments
3.8MaterialsforUseinSpecialEnvironments
Attachments
DR-1MaterialsandProcessesSelectionandVerification
Plan
DR-2MaterialUsageAgreements(MUA's)
DR-3MaterialProcessSpecificationList
DR-4ManufacturingPlan
DR-5MaterialIdentificationUsageList
DR-6ContaminationControlPlan Abstract
Describes materials and processes used in the design, fabrication, testing, handling, transportation and checkout of flight components for flight vehicle systems, payloads, experiments, designated ground support equipment, and standard parts.